PDO Nimr Polymer Commissioning & Start-up

PDO built a new Polymer Injection Trial Facility at Nimr-E for Polymer Flood Trials in the Nimr E oilfield for Enhanced Oil Recovery (EOR) for 3 to 6 years with the intention to relocated to other oilfield locations because of the close proximity of the producer-injector wells separation.
Polymer Flood Trial Facilities at Nimr-E used Stabilized Polymer in powder form that had to be mixed with water to make polymer at a controlled viscosity. This polymer was mixed with water at the injection pumps.

Commissioning was the execution of all the functional checks & tests proving that operational activities can be executed.
Start-up included performance test of Water & Polymer Injection the Facility.
The initial operations phase commenced after successful performance test run of Water and Polymer Injection including utilities and as followed by process optimisation and training.

Project Details

  • Contract No. C169
  • Primary Service Construction & Commissioning
  • Industry Oil & Gas
  • Secondary Service As Built Documentation, Commissioning Management, Commissioning Planning Systemisation & Completion, Pre-Commissioning & Commissioning, Start Up Audit Start Up & Process Optimisation
  • Client Petroleum Development Oman
  • Start Date Jul 2013
  • Consultant or EPC Gulf Beijing Hengju
  • Contract Value ($) 183100
  • Project Location Oman
  • Person Hours 2350
  • Execution Office Muscat, Sultanate of Oman
  • Status Completed

Scope of work

    Commissioning, Start-up Optimisation and Training for a complete Polymer production and injection plant.

Activities

  • Conduct Mechanical Completion Checks
  • Conduct Pre-Commissioning
  • Conduct Commissioning
  • Conduct Start-up
  • Conduct Operation Optimisation
  • Conduct Training of O&M Staff

Deliverables

  • Commissioning
  • Start-up
  • Process Optimisation
  • Training

Technical specifications

    Major equipment:
  • Water Filtration package consisting of sand & cartridge filters, back-wash & recycle pumps and tanks.
  • 2 Instrument / Utility air packages
  • 2 Nitrogen generators
  • 2 Water Storage Tanks
  • 1 Polymer Handling & Hopper Filling
  • 1 Polymer Preparation Maturation Tank
  • 2 Polymer Dissolving Pumps
  • 2 Maturation Screw Pumps
  • 2 Polymer Solution Filter
  • 4 Water & 4 Polymer Injection Pumps
  • By Pass Pit
  • Biocide Storage / Injection
  • Oxygen Scavenger Storage / Injection
  • Sludge Pit
  • LV Switchgear & MCC
  • FCS, IPS and F&G Systems
  • UPS