CCED Saiwan Engineering Services

The project was split into an Early Development Facility where long term production testing can be initiated while the full development project facility is underway. The full development facility for Saiwan and Farha field was designed for 15,000 barrel of oil per day each. Provision of:
▪ Engineering
▪ Procurement Management
▪ Interface Management
▪ Construction Management
▪ Pre-Commissioning & Commissioning
▪ Start-up & Optimisation

Project Details

  • Contract No. C148
  • Primary Service Construction & Commissioning, Implementation
  • Industry Oil & Gas
  • Secondary Service As Built Documentation, Commissioning Management, Commissioning Planning Systemisation & Completion, Construction Management, Factory & Site Acceptance Testing, Manpower Supply, Pre-Commissioning & Commissioning, Start Up Audit Start Up & Process Optimisation
  • Client CC Energy Development
  • Start Date Nov 2011
  • Consultant or EPC Technicas Reunidas Oman
  • Contract Value ($) 1774300
  • Project Location Oman
  • Person Hours 34130
  • Execution Office Muscat, Sultanate of Oman
  • Status Completed

Scope of work

    Providing a project Management Team (PMT) to CCED with Interface Management, Process, Mechanical, Pipeline, Control, Instrumentation, Automation and Document Management disciplines responsible for leading teams for the development project at Saiwan and Farha oil fields.
  • Engineering - Managed design reviews and approval, selection of cables, devices and C&A system components. On major packages such as the Heater, Sulferox, Flares and BMS, the main achievements were managing the procurement and engineering interfaces to minimise delays or rework.
  • Procurement - Our lead engineer took a package or system in the procurement stage to ensure the vendors understand the requirement and to ensure manufacturing stages are in-line with the fast track nature of the project.
  • Procurement management was aligned to specific project requirements and included conducting staged witness, FAT and package acceptance testing at vendor’s works.
  • Interface Management - Managed before and during construction ensuring completions are met safely and in-line with the design requirement.
  • Construction Management - Erection of all Packages including Mechanical, Piping, Electrical and control system and our package mechanical engineers have ensured the installation acceptance in-line with design and international standards for pumps, vessels, heaters, flare, Sulferox among other packages. This activity was managed for Saiwan when Farah Field was under engineering completion where we have shown the flexibility to work on rotation between field and office so that our client can have an optimum execution strategy.
  • Pre-Commissioning & Commissioning - 16” pipeline which enabled the accelerated production and reduced hazards associated with the overland tankering of crude oil from Saiwan Field into the PDO Qarn Alam Main Pumping Station.
  • There was great emphasis put on accelerating the C&A pre-commissioning and commissioning scope as the 1st Oil date was approaching and Abalto was able to supplement its site team with additional C&A engineers that have managed to create work fronts, close pending issues and accelerate the completion of pre-commissioning.
  • Start-up & Optimisation - Safe Start-up was incorporated in construction activities and no issues were encountered during First Oil.

Activities

  • Engineering design reviews and approval
  • Selection of cables, devices and C&A system components
  • Managing Package procurement and engineering interfaces
  • Procurement management of package or systems
  • Conducting staged package witness acceptance tests at vendor’s works
  • Packages Interface Management
  • Construction Management
  • Erection of all Packages for pumps, vessels, heaters, flare, Sulferox
  • Pre-Commissioning & Commissioning - 16” pipeline
  • Acceleration of C&A pre-commissioning and commissioning
  • Conduct Start-up & Optimisation of packages & Processes

Deliverables

  • Detailed Design
  • Project Engineering
  • Construction Management
  • Pre-Commissioning
  • Commissioning
  • Start-up

Technical specifications

  • Saiwan & Farha GOSP Oil Fields
  • 2 Inlet Manifolds
  • 4 Separators
  • 4 Heater Treaters with Burner Packages
  • 2 Flare Stacks
  • Inter Site Communications
  • 2 Control Rooms with Siemens DCS & IPS
  • 2 Electrical Rooms
  • 2 Sub Stations
  • 1 H2S Removal Sulfrox Plant
  • 1 Chiller Package
  • 2 N2 Packages
  • 2 Instrument Utilities Packages
  • Evaporation Ponds
  • 2 Buffer Tanks
  • 2 Shipment Tanks
  • 6 Shipping Pumps
  • 2 Analyser Packages
  • 1 Custody Transfer Meter