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Safety Control Systems Engineering

The Abalto process for design and implementation of ISA84/IEC 61511 compliant industrial safety instrumented systems is based on knowledge and experience in PHA/LOPA along with control system hardware, software and field instrumentation.

The Numbers

11

Total Projects Executed

3790

Total Person Hours

1054100

Total Contracts Value ($)

Executing projects in Control & Automation Systems for over 30 years covering the full life cycle from Concept to Design, Engineering, Contruction, Commissioning, Start-up and Process Optimisation has resulted in diverse experience and us delivering real value to our customers.   We look forward to working with you to delivering your requirements.

Critical decisions are made after the PHA/LOPA and before detailed design that have significant impact in the full lifecycle of a Safety Instrumented System.

The Abalto process for design and implementation of ISA84/IEC 61511 compliant industrial safety instrumented systems is based on knowledge and experience in PHA/LOPA along with control system hardware, software and field instrumentation to ensure that Safety Instrumented Functions (SIFs) are clearly defined and realised.

The true value of the Abalto integrated approach to SIS engineering is to:

  • Ensures IPL verification and selection is well defined to minimise rework
  • Demonstrate that designs comply with ISA84/IEC 61511 from the beginning
  • Optimise capital costs against proof test frequencies
  • Ensure the optimisation of process safety and runtime reliability
  • Develop Corporate SIS Project Standards
  • Functional Safety Management Planning (FSMP)
  • Functional Safety Assessment (FSA) Facilitation
  • DCS/SIS Segregation and Independence Assessment
  • Independent Protection Layer (IPL) Validation of Credits
  • Safety Integrity Level (SIL) Verification
  • Safety Instrumented Function (SIF) Architecture Options Analysis including Redundancy, Diagnostics, Hardware Selection and Test Intervals
  • Fault Tree Analysis / Quantitative Risk Analysis for Complex Hazard Scenarios
  • Safety Requirements Specification (SRS)
  • Application Program Requirement Specification Development
  • Online/Offline Proof Test Philosophy & Design
  • SIS/SIF Equipment Specifications
  • Estimating Process Safety Times and Safety Function Response Times
  • Develop Safety Control System Design Specification
  • Develop Hot Changeover Procedure
  • Cause & Effect Diagrams (C&Es)
  • Voting Systems to improved reliability
  • Develop Safety Control System Architecture
  • Develop Safety Control System Sizing
  • Assemble Bill of Materials
  • Boolean Logic Diagrams/Process Logic Narratives
  • Develop Safety Control System Software Design/Modification
  • Develop Safety Control System Software & Hardware Typicals
  • Develop Factory Acceptance Test (FAT) Document
  • Develop Site Acceptance Test (SAT) Document
  • Assemble Pre-Commissioning Check Sheets
  • Support in completion of Phase Gate Review
  • Prepare project cost estimates
  • Conduct Pre-Commissioning Loop Checks
  • Conduct Pre-Commissioning Cause & Effect Checks
  • Conduct Commissioning
  • Conduct Start-up
  • Automated Partial Stroke Final Element Testing
  • Functional Safety Management Plan (FSMP)
  • Functional Safety Assessment (FSA) Facilitation
  • DCS/SIS Segregation and Independence Assessment
  • Validation of Credits Independent Protection Layer (IPL)
  • Safety Instrumented Function (SIF) Architecture
  • Fault Tree Analysis / Quantitative Risk Analysis
  • Safety Requirements Specification (SRS)
  • Application Program Requirement Specification Development
  • Develop Safety Control System Design Specification
  • Hot Changeover Procedure
  • Cause & Effect Diagrams (C&Es)
  • Safety Control System Architecture
  • Bill of Materials
  • Boolean Logic Diagrams/Process Logic Narratives
  • Safety Control System Software
  • Safety Control System Software & Hardware Typicals
  • Factory Acceptance Test (FAT) Document
  • Site Acceptance Test (SAT) Document
  • Pre-Commissioning Check Sheets
  • Pre-Commissioning Loop Checks
  • Pre-Commissioning Cause & Effect Checks
  • Conduct Commissioning
  • Conduct Start-up
  • Automated Partial Stroke Final Element Testing

Projects

  • Saudi Aramco Offshore Safety, RTU & SCADA System Factory Acceptance Testing
  • PDO Harweel EDF DCS & Safety Systems Commissioning, Start-up and Optimisation.
  • BP Bruce Safety Systems Hot Changeover Strategy
  • Shell Houdini MEG & ERM Plant Safety Systems FEED
  • Perdido GOM Platform Safety System Design
  • SABIC Saudi Kayan Phenolics DCS, Safety System

Consider it Solved... Consider it Done!

If you have a project in mind, please do send us a brief decription of your requirements and let’s see if we can help.
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